Stamping

 

Our Stamping Group is a complete prototype stamping and assembly provider for leading automotive OEMs and suppliers, specializing in prototype and short-run production stampings and assemblies as well as related tooling.

Our process begins with our customers’ requirements and math data. We then create and manufacture tools, machining manufacturing aides and/or secondary tooling in our CNC department. Only then does the work begin in our pressroom, where we stamp low- to ultra-high strength steels and stainless steels, as well as other alloys and aluminum materials. Next, stamped parts go through laser trimming before finally arriving in our Quality Assurance department for rigorous inspection of individual parts or welded assemblies.

Capabilities

  • Die design
  • Prototype parts
  • Full assemblies
  • Fabrication
  • Fixture/assembly fixtures
  • Welding – spot, arc, TIG and spin
  • Grinding and polishing
  • Cutting and drilling

Equipment

  • Three state of the art fiber lasers (2 – 5 – axis capable)
  • Nine hydraulic presses up to 1,500 tons
  • Two 60 ton Accurpress brakes
  • Welders
    • Ten 216 KVA spot welders (aluminum capable)
    • Four MIG welders
    • Heliarc welder
    • Two TIG welders
    • Two Spin welders
    • Stud welder
    • FANUC Robotic welding cell
    • Yaskawa Robotic MIG Welding cell
  • Wood model/pattern: surface plates, saws, sanders, etc.
  • Miscellaneous
    • Multiple sanders and grinders
    • Eight cranes handling up to 10 tons
    • Three jib cranes
    • Six forklifts handling up to 11,000 lbs

Example projects

  • Automotive exterior
    • Class A panels
    • Door outer panels
    • Hood panels
    • Roof outer panels
  • Automotive interior
    • Cross members
    • Floor panels
    • Heat shields
    • Inner panels
    • Instrument panel hanger beams
    • Wheel house inners/outers